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Aseptic Powder Filling

As demand grows for sterile, aseptically processed drugs, 3P innovation offers a comprehensive selection of aseptic fill-finish equipment tailored for various production scales.

At 3P, we have a strong legacy in pharmaceutical powder micro-dosing and filling technologies, originally developed for the inhalation market. This expertise gives us a distinct advantage in the specialised field of aseptic powder fill-finish.

While most parenteral applications involve liquid fill-finish, there’s a growing need for powder fill-finish to address cold-chain challenges and enable sustained-release therapies. These powder formats are typically reconstituted with a diluent before administration, offering greater flexibility and reliability in a wide range of therapeutic settings.

 

3P-3258

We specialise in pharmaceutical powder micro-dosing and filling technologies, designed specifically for aseptic manufacturing environments. Alongside our range of off-the-shelf solutions, we offer tailored design and manufacturing for products and processes with unique requirements. Aseptic powder filling presents complex challenges—from precise weighing and particulate control to ergonomics, electrostatics management, bulk powder handling, sealing, and cleanability. Our engineering team, with decades of experience, is well-equipped to address these challenges.

Take a closer look at some of our powder filling technologies: Fill2Weight, Micro-Auger and Vibratory Feeder, each adaptable to lab-scale, semi-automated, or fully automated setups. All our powder filling technologies support 100% weight verification for process integrity.

The Fill2Weight Gravimetric Powder Filler is a high-speed, precision powder dosing system designed for aseptic pharmaceutical and biotechnology applications.

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F2V tablet slides

Fill2Weight Gravimetric Filler

Fill injection devices, vials, cartridges, syringes, inhalers and sachets. Dose from 10mg to 20g.

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MA

Micro Auger

Versatile powder filler designed to increase productivity, improve accuracy and enhance operator safety in lab and clinical manufacturing.

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Vibratory feeder

Vibratory Feeder

Our award-winning, patented Fill2Weight technology delivers exceptional accuracy for micro-dosing powders down to 1 mg, including delicate biologics, spray-dried formulations, bulk-lyophilised powders, and blends that demand gentle handling to prevent ingredient segregation. This solution has proven its reliability in automated aseptic production lines for reconstitution syringes, cartridges, vials, and custom drug containers for emergency auto-injectors.

Contact us today to book time in our powder laboratory to carry out screening trials with your powder on a range of dispensing equipment.