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Products are becoming ever more complex, as do the processes to manufacture them. As the number of components within products increase it is sometimes impossible to meet the required output tolerances due to the tolerance build up of the constituent parts.

Design for manufacture (DFM) and tolerance studies can be used to discover these fundamental conflicts within the product design process. Solutions may lie with careful selection of datums and tolerances of the constituent parts.

When it is impossible to guarantee a critical to quality parameter through traditional automation means, 3P will look towards vision systems to assure product quality. We have experience of engineering industrial machine vision systems within our automation systems.

For image processing, our multidisciplinary approach is very important:

  • The design of lighting and optics is an essential element
  • Good repeatability of the mechanical presentation of parts to be inspected can greatly simplify the process
  • A good image allows the image processing software to be fully exploited
  • This information can then be got back to the Control System in a timely manner



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